7 May 2019

Clariant Catalysts and Wuxi Xiyuan win further contracts for formaldehyde production projects in China

Clariant and engineering partner Wuxi Xiyuan awarded two additional formaldehyde production projects in China
Advanced technology using Clariant’s FAMAX^® 200 DS iron-molybdenum process catalyst
High-performance solution with greater efficiency and selectivity than conventional methods

Munich, May 7, 2019 – Clariant, a focused and innovative specialty chemical company, today announced that it will be collaborating with its engineering partner, Wuxi Xiyuan, in two new projects to supply their joint formaldehyde production technology. The new contracts, awarded by Shandong Yushiju Chemical and Shandong Sunny Wealth New Materials, will grow the number of customers using the partners’ advanced technology to six in a short period of time. The rapidly rising demand is due to the technology’s significantly higher efficiency and selectivity compared to the traditional silver-based method of formaldehyde production.

The innovative solution, based on Clariant’s high-performance FAMAX 200 DS catalyst, was recently installed by Wuxi Xiyuan in three formaldehyde plants in China and India. The fourth plant to use the technology will be located in the Jiangsu province of China. It is expected to commence operations in the second quarter of 2019 with a planned annual capacity of 240 kilotons of formaldehyde. The new customers, Shandong Yushiju Chemical, one of the largest Chinese producers of phenol formaldehyde resins, and Shandong Sunny Wealth New Materials, a leading antioxidant producer in China, will also start operating in 2019. The producers’ annual formaldehyde capacity is expected to be 150 and 130 kilotons, respectively.

Jiatao Zhang, Chief Operations Officer of Shandong Yushiju Chemical, commented, “To successfully meet the continuously growing demand for phenol formaldehyde resins in China, we aim to strengthen and streamline our operations to stay at the head of our field. We are convinced that we can achieve this with the progressive technology and catalysts provided by Clariant and Wuxi Xiyuan.”

Clariant’s FAMAX 200 DS is a next-generation formaldehyde catalyst which allows producers to achieve considerably higher productivity and profitability. The catalyst’s hollow, cylindrical shape reduces pressure drop over the catalyst bed by 10-15% compared to conventional catalysts. This special design gives producers the flexibility to reduce energy consumption when operating at the same plant capacity, or to increase production capacity at the same energy costs.

The iron-molybdenum catalyst also features an advanced chemical composition which improves low temperature activity and allows operation at reduced cooling medium temperatures. These characteristics, combined with higher reaction selectivity, further increase formaldehyde yields. Thanks to the catalyst’s ability to drastically reduce by-product formation, producers also benefit from higher formaldehyde quality.

Wuxi Xiyuan is a leader in formaldehyde production technologies for direct oxidation of methanol via fixed-bed catalytic reactors in China. The company’s latest strategy focuses on iron-molybdenum catalytic solutions for formaldehyde production due to the technology’s numerous benefits. Wuxi Xiyuan’s advanced process technology is a perfect match for Clariant’s world-class formaldehyde catalysts. After many years of collaboration, the companies entered a strategic partnership in 2017 to advance formaldehyde production in China.

Kevin Chan, Head of Business Unit Catalysts at Clariant in China, added, “We are honored to have been awarded two contracts by Shandong Yushiju Chemical and Shandong Sunny Wealth New Materials. Our strong partnership combines the capabilities of Clariant Catalysts and Wuxi Xiyuan to create additional value for our customers and to support the growth of the Chinese formaldehyde industry.”

With a long history in formaldehyde production, Clariant was the first to develop a ring-type catalyst to reduce pressure drop. Later, the company introduced a unique multi-layer bed system, which improves reactor performance by modulating the shape of the temperature profile. Clariant also created special automated machines for precise, rapid loading of multilayer catalyst beds, which reduce loss of production days during catalyst replacement. The company’s high-performance FAMAX catalysts and layer management solutions are tailored to customers’ plant conditions to optimize operations.

FAMAX^® IS A TRADEMARK OF CLARIANT REGISTERED IN MANY COUNTRIES.

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Notes for editors

www.clariant.com

Clariant is a focused and innovative specialty chemical company, based in Muttenz near Basel/Switzerland. On 31 December 2018 the company employed a total workforce of 17 901. In the financial year 2018, Clariant recorded sales of CHF 6.623 billion for its continuing businesses. The company reports in four business areas: Care Chemicals, Catalysis, Natural Resources, and Plastics & Coatings. Clariant’s corporate strategy is based on five pillars: focus on innovation and R&D, add value with sustainability, reposition portfolio, intensify growth, and increase profitability.

www.clariant.com/catalysts

Clariant’s Catalysts business unit is a leading global developer and producer of catalysts for industrial processes. It has been part of the Catalysis business area of the Clariant Group since the acquisition of Süd-Chemie in 2011. Clariant Catalysts is headquartered in Munich, Germany, and has a total of 16 production sites (incl Joint Ventures), 7 sales offices, and 11 R&D and technical centers around the world. Approximately 1 970 employees serve customers across all regional markets. Aimed at delivering sustainable value to customers, Clariant’s catalysts and adsorbents are designed to increase production throughput, lower energy consumption, and reduce hazardous emissions from industrial processes. The broad portfolio also includes products that enable the use of alternative feedstock for chemical and fuel production.