Clariant

Clariant launches innovative PFAS-free polymer processing aids for more sustainable polyolefin extrusion

  • New AddWorks PPA product line offers PFAS-free alternatives to conventional fluoropolymer-based polymer processing aids
  • Innovative formulations deliver superior extrusion processability, efficient shark skin removal, and enhanced film surface properties
  • Regulatory compliant solutions address growing market demand for more sustainable additives in food contact and packaging applications

MUTTENZ, June 5, 2025 - Getting ready for the K’ 2025 trade fair in Duesseldorf, Clariant today announced the launch of its new AddWorks PPA product line, a new generation of PFAS-free polymer processing aids designed specifically for polyolefin extrusion applications. This innovative solution addresses the industry's growing need for more sustainable alternatives to conventional fluoropolymer-based processing aids while maintaining strong performance standards.

The new range includes AddWorks PPA 101 FG, primarily focused on EMEA, Americas, and SEAP markets, and AddWorks PPA 122 G, targeted for Greater China and SEAP regions. Both products are readily commercially available, offering manufacturers a timely solution as regulatory restrictions on PFAS substances continue to tighten worldwide.

"Our new AddWorks PPA product line represents a significant breakthrough in sustainable polymer processing," said Diederik Goyvaerts, Global Business Development Manager for Polymer Solutions at Clariant. "By developing PFAS-free alternatives that match or exceed the performance of traditional processing aids, we're helping our customers stay ahead of regulatory changes while maintaining the high-quality standards their end-users expect."

The innovative formulations are completely free of per- and polyfluoroalkyl substances (PFAS), as well as inorganic, silicone, or polysiloxane materials. This composition ensures broad regulatory compliance, including suitability for food contact and food packaging applications, addressing a critical need in the packaging industry. Additionally, these PFAS-free solutions support recyclability requirements under the upcoming EU Packaging and Packaging Waste Regulation (PPWR), further aligning with the industry's sustainability objectives.

Manufacturers using the new AddWorks PPA solutions can expect significant processing improvements, including enhanced extrusion efficiency, effective elimination of shark skin defects, and superior film surface smoothness. The products also maintain neutral behaviour regarding optical and mechanical properties, with no negative impact on dyne level, sealability, or coefficient of friction – critical factors for downstream converting operations.

AddWorks PPA 101 FG features a 100% active fine grain composition that can be easily incorporated via host resin, masterbatch, or concentrate. Meanwhile, AddWorks PPA 122 G comes in a convenient masterbatch form for easy handling, requiring the same dosing level as traditional polymer processing aid masterbatches, simplifying the transition for manufacturers.

The versatility of these new processing aids makes them ideal for a wide range of applications, including polyethylene blown and cast film extrusion processes commonly used in packaging, agriculture, and building & construction industries. Film converters will particularly benefit from the improved surface quality and processing efficiency these additives provide.

Clariant's introduction of the AddWorks PPA line reinforces the company's commitment to developing more sustainable solutions that address both regulatory challenges and performance requirements. As global regulations increasingly target PFAS substances due to environmental and health concerns, Clariant's proactive approach provides customers with future-proof solutions that maintain operational excellence while advancing sustainability goals. It underlines Clariant’s commitment to developing solutions that align with growing consumer and brand priorities for health, transparency, and sustainability. As demand rises for products that promote well-being and minimize environmental impact, Clariant provides innovative ingredients and materials that help brands meet evolving market expectations and regulatory requirements.

For more information about Clariant's new AddWorks PPA product line and other innovative additive solutions, please visit https://www.clariant.com/en/Business-Units/Additives-and-Adsorbents/Performance-Additives/Packaging/Polymer-Processing-Aids.

Note to the editor: 

SAVE THE DATE - for Clariant’s Media Conference @ K 2025 

Date: October 9, 2025 

Time: 9:30 AM - 10:30 AM 

Location: K Trade Fair, room 814 A close to hall 9A

 

AddWorks IS A TRADEMARK OF CLARIANT. 

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Clariant International Ltd
Rothausstrasse 61
4132 Muttenz 1
Switzerland

+41 61 469 6742

www.clariant.com

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FAQs

Why is the polyolefin extrusion industry seeking alternatives to PFAS-based processing aids?

The polyolefin extrusion industry is seeking alternatives to PFAS-based processing aids due to tightening global regulatory restrictions and growing environmental and health concerns. Manufacturers also face increasing demand for additives suitable for food contact and packaging applications. PFAS-free processing aids support regulatory compliance while maintaining required extrusion performance and surface quality standards.

Which PFAS-free solutions are suitable for polyolefin extrusion applications?

PFAS-free solutions suitable for polyolefin extrusion include Clariant’s AddWorks PPA product line. These polymer processing aids are designed to replace fluoropolymer-based additives eliminating shark skin defects while maintaining extrusion efficiency, and film surface quality. The formulations support regulatory compliance and sustainability requirements across amongst others packaging, agriculture, and building applications.

What polymer processing aids support food contact and packaging compliance?

Polymer processing aids supporting food contact and packaging compliance must meet strict regulatory and material composition requirements. Clariant’s AddWorks PPA 101 FG and AddWorks PPA 122 G are PFAS-free and suitable for food contact and food packaging applications. These additives align with sustainability goals while maintaining extrusion performance and film quality.

Which processing aids help eliminate shark skin defects in polyolefin films?

Shark skin defects in polyolefin films can be effectively eliminated using PFAS-free polymer processing aids such as Clariant’s AddWorks PPA solutions which improve melt flow behavior and surface smoothness. These additives enhance extrusion efficiency and deliver consistent film quality without negatively affecting optical or mechanical properties.

What processing aids support recyclability requirements under upcoming packaging regulations?

Processing aids that support recyclability requirements must align with evolving packaging regulations. Clariant’s AddWorks PPA processing aids are PFAS-free and designed to support recyclability under the upcoming EU Packaging and Packaging Waste Regulation. These solutions help manufacturers meet sustainability and compliance objectives while maintaining efficient polyolefin extrusion.

Which polymer processing aids maintain neutral optical and mechanical film properties?

Polymer processing aids that maintain neutral optical and mechanical properties are essential for downstream converting. Clariant’s AddWorks PPA products are formulated to avoid negative impact on dyne level, sealability, or coefficient of friction. This ensures consistent performance in film applications while delivering improved extrusion processability and surface quality.

What is AddWorks PPA used for in polyolefin extrusion?

AddWorks PPA is used as a polymer processing aid in polyolefin extrusion to improve processing efficiency and film surface quality. The PFAS-free additives support shark skin removal, enhanced extrusion stability, and smooth film surfaces. AddWorks PPA products are designed for applications including blown and cast film extrusion.

What are the differences between AddWorks PPA 101 FG and AddWorks PPA 122 G?

AddWorks PPA 101 FG features a 100% active fine grain composition suitable for incorporation via host resin, masterbatch, or concentrate. AddWorks PPA 122 G is supplied as a convenient masterbatch requiring the same dosing level as traditional processing aid masterbatches. Both products deliver PFAS-free extrusion performance.


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Stefanie NehlsenStefanie Nehlsen
Clariant International Ltd

+41 61 469 63 63

stefanie.nehlsen@​clariant.com

Elena Loseva
EMG

+31 612 601 557

eloseva@​emg-marcom.com

 

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