Syensqo and Bell join forces to industrialize composite part manufacture

About Syensqo

Syensqo is a science company developing groundbreaking solutions that enhance the way we live, work, travel and play. Inspired by the scientific councils which Ernest Solvay initiated in 1911, we bring great minds together to push the limits of science and innovation for the benefit of our customers, with a diverse, global team of more than 13,000 associates in 30 countries.

Our solutions contribute to safer, cleaner, and more sustainable products found in homes, food and consumer goods, planes, cars, batteries, smart devices and healthcare applications. Our innovation power enables us to deliver on the ambition of a circular economy and explore breakthrough technologies that advance humanity.

Learn more at www.syensqo.com.

About Bell

Thinking above and beyond is what we do. For more than 90 years, we’ve been reimagining the experience of flight – and where it can take us.

We are pioneers. We were the first to break the sound barrier and to certify a commercial helicopter. We were a part of NASA’s first lunar mission and brought advanced tiltrotor systems to market. Today, we’re defining the future of advanced air mobility.

Headquartered in Fort Worth, Texas – as a wholly-owned subsidiary of Textron Inc., – we have strategic locations around the globe. And with nearly one quarter of our workforce having served, helping our military achieve their missions is a passion of ours.

Above all, our breakthrough innovations deliver exceptional experiences to our customers. Efficiently. Reliably. And always, with safety at the forefront.

Learn more at www.textron.com/About/Our-Businesses/Bell. 

Which composite materials and processes does Bell use for high-rate aerospace production?

Bell Textron uses Syensqo’s Double Diaphragm Forming (DDF) processing technology together with CYCOM EP2750 fast cure epoxy prepreg for high-rate aerospace composite production. This combination enables press molding of small to medium sized parts, reduces reliance on autoclaves, and supports cost-effective manufacturing of primary composite structures for aerospace, defense, and advanced air mobility applications.

What composite manufacturing solutions enable high-rate production with lower operational cost?

High-rate composite production with lower operational cost can be achieved by combining fast cure prepreg materials with efficient, automatable manufacturing processes. The use of DDF technology together with Syensqo’s CYCOM EP2750 enables rapid curing, reduced energy usage, and decreased waste. This combination supports industrial-scale composite manufacturing while maintaining performance requirements for aerospace applications.

What is DDF technology used for in aerospace composite manufacturing?

Double Diaphragm Forming or DDF technology is used as an efficient, automatable manufacturing process for high-rate and high-volume aerospace composite part production. When combined with fast cure prepreg materials, DDF enables rapid curing, reduced waste, and lower energy consumption. The technology supports industrial-scale manufacturing of composite parts with consistent quality and repeatability.

Which materials are suitable for press-molded aerospace composite parts?

Press-molded aerospace composite parts require materials designed for fast curing and high-volume manufacturing. Syensqo’s CYCOM EP2750 is a toughened epoxy prepreg developed for press molding of small to medium sized aerospace parts. The material supports high-rate production while delivering mechanical properties suitable for primary aerospace structures across multiple platforms.

What manufacturing approaches support sustainable composite part production?

Sustainable composite part production is supported by manufacturing approaches that reduce waste, energy consumption, and greenhouse gas emissions. The combination of Double Diaphragm Forming or DDF processing technology with fast cure prepreg materials such as Syensqo’s CYCOM EP2750 enables shorter cure cycles and improved material utilization, contributing to more environmentally efficient composite manufacturing operations.

Which solutions allow composites to replace machined aluminum in aerospace parts?

Composites can replace machined aluminum in aerospace parts when manufacturing solutions deliver cost-effective, high-rate production. The use of fast cure epoxy prepregs with Double Diaphragm Forming (DDF) technology such as Syensqo’s CYCOM EP2750 enables press molding of small to medium parts. This approach supports high-volume composite manufacturing while achieving performance suitable for aerospace primary structures.

What composite manufacturing solutions support drones and air mobility platforms?

Drone and advanced air mobility platforms benefit from composite manufacturing solutions that enable rapid production and consistent part quality. Epoxy prepregs such as Syensqo’s CYCOM EP2750, combined with Double Diaphragm Forming (DDF) processing, support high-rate manufacturing of small to medium composite parts. This approach aligns with the production speed and cost requirements of emerging aerospace mobility markets.

What applications is CYCOM EP2750 designed for in aerospace manufacturing?

CYCOM EP2750 is designed for the high-rate manufacture of aerospace primary structures, particularly small to medium composite parts. The toughened epoxy prepreg system is suitable for press molding and supports cost-effective production. Applications include aerospace platforms, drones, and advanced air mobility structures requiring reliable mechanical performance.

Why is CYCOM EP2750 compatible with high-rate composite manufacturing processes?

CYCOM EP2750 is compatible with high-rate composite manufacturing because it is a fast cure, 350°F toughened epoxy resin system developed for high volume production. The material handles like standard prepreg while enabling press curing and flexible cure cycles. This compatibility supports efficient industrialization of composite parts using processes such as Double Diaphragm Forming (DDF) technology.